Crusher parts manufacturer and solution service provider since 1985.
Language
Crusher parts manufacturer and solution service provider since 1985.
As we all know the aggregate is an indispensable building material in construction projects like road construction, highway construction, railway construction, etc. When we are planning for a new aggregate crushing line, we have several factors to consider like material property, expected product size and capacity, and others. Today, we will talk about how to design a basic aggregate crushing line of 200TPH.
Overview of the basic aggregate crushing line of 200TPH:
1)Total budget: The expected cost of the whole project is around 450,000 USD.
2)Raw material and expected product: The raw material is the blast stone from the mountain nearby, and the expected product is 0-5mm gravel, 5-10mm gravel, and 10-20mm gravel.
3)Expected capacity： The expected capacity of the whole crushing production line is around 200TPH,
4) Other requests： No special policy control on the environment（noise, dust...）
With these premises, we can then start to design the aggregate crushing line. Below are the summarized three steps:
1. Select the feeder machine
At this step, the first thing we have to consider is the expected capacity of the whole aggregate crushing line. Now we can know from the premise that the capacity is 200TPH, so we can choose a feeder machine that processes 200 tons of material per hour or above. For example, Lieb Heavy's GZB 1000×5000B Rod Feeder, which can process 180-500 tons per hour with a motor power of 18KW. Of course, you can also choose other feeder machines as long as they can meet the capacity request of 200TPH.
2. Select the crusher machine
After selecting the feeder machine, next we have to select the crusher machine for each crushing stage. First, we have to decide to set up how many crushing stages to meet both the capacity request and product size request. For this kind of basic aggregate crushing line, we can adapt a crushing line of two crushing stages to finish the crushing work. Next, we have to choose the specific crusher machine for these two crushing stages. For the first crushing stage, we should choose a jaw crusher that can handle 200 tons of material per hour or above. For example, Lieb Heavy's PE750x1060 Jaw Crusher, which can process 120-200 tons per hour with a maximum feeding size of 630mm. For the secondary crushing stage, we should choose a cone crusher that can handle 200 tons of material per hour or above. For example, Lieb Heavy's ZM1400F Compound Cone Crusher, which can process 150-230 tons per hour with a maximum feeding size of 115mm.
3. Select the vibrating screen
Selecting the vibrating screen is the third step of designing this basic aggregate crushing line of 200TPH. There are two main factors we have to consider: the processing capacity and discharging size. In the above premise, we can know that the discharging size is respectively 0-5mm gravel, 5-10mm gravel, and 10-20mm gravel. Because of these three different requests, we may have to choose three sets of different vibrating screens to finish this task. However, in Lieb Heavy's factory, we have the 3YK2400×7000 Three Layers Vibrating Screen that combines three different screening layers together. It can help you realize the above three different discharging sizes.
4. Select the conveyor belt
Now, we have finished the selection of the feeder machine, crusher machine, and vibrating screen. The final thing we need to do is to have conveyor belts to help move the crushing material from one station to the next. Lieb Heavy's conveyor belt of 96KW can take this conveyance job in this basic aggregate crushing line.
Ok, the above is all about how to design a basic aggregate crushing line of 200TPH. The main equipment includes a rod feeder machine, crusher machines, three three-layer vibrating screens, and conveyor belts. If you have any other requests, we can make adjustments based on this basic design. For example, when there is a dust restriction from the local environmental protection laws, we can add dust suppression equipment like a Canon water gun to control the dust. In the following articles, we will continue to share knowledge about how to design other types of basic crushing lines.
Crusher parts manufacturer and solution service provider since 1985.
